Table of Contents
What Is Twill Fabric and How Is It Made?
The Structure of Twill Weave
Twill is a type of woven fabric characterized by its diagonal rib pattern, which is created through a specific weaving technique that passes the weft yarn over one or more warp yarns and then under two or more warp yarns. This results in a sturdy, dense fabric with a distinctive diagonal line on the surface.
Twill fabrics can be made from cotton, polyester, wool, or blended fibers, offering various textures and properties depending on the raw material used. This structure enhances the fabric’s ability to resist wrinkles and hide stains better than plain weaves.
Twill Fabric: Strong & Structured
Common Applications of Twill
Twill is widely used in pants, uniforms, jackets, and even yoga joggers, where durability and drape are essential. Its surface is usually smooth and soft to the touch, depending on the finish.
Why Use Twill for Yoga and Activewear?
Benefits of Twill in Performance Wear
- Durability: Twill is known for its long-lasting structure and resistance to tearing, making it ideal for frequent stretching and movement.
- Breathability: Despite being tightly woven, certain types of twill—especially those blended with cotton or modal—offer good airflow.
- Comfort: The soft hand-feel of twill, especially brushed versions, adds comfort to yoga outfits.
- Appearance: The subtle diagonal pattern gives garments a refined, structured look that stands out in athleisure collections.
Considerations When Using Twill
- Weight: Some twill fabrics can be heavier, which may reduce stretch or breathability compared to knit fabrics like jersey.
- Flexibility: Twill doesn’t naturally stretch unless blended with elastane or spandex, so it's best used for looser silhouettes or hybrid blends.
- Moisture Management: While twill can be finished for better wicking, it’s not as naturally moisture-wicking as polyester-based knits.
Comparison Table: Twill vs. Other Yoga Fabrics
| Fabric Type | Stretchability | Durability | Moisture-Wicking | Softness | Best Use Case |
| Twill (Cotton Blend) | Low–Medium | High | Moderate | High | Yoga joggers, jackets |
| Jersey Knit | High | Medium | High | Very High | Leggings, tops |
| Recycled Spandex | Very High | High | High | High | Compression leggings |
| French Terry | Low | Medium | Moderate | Very High | Lounge or warm-up gear |
Footnotes
- Twill’s weaving pattern gives it superior durability compared to basic weaves, which is why it’s used in performance wear that demands structure and longevity.
- When blended with stretch fibers, twill can be an excellent material for relaxed-fit yoga pieces or hybrid fashion-athleisure.
- FuKi Yoga supports custom development of twill-based yoga garments such as joggers, jackets, and warm-up gear. We offer flexible MOQs and eco-friendly fiber blends to align with your brand's vision.